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Maximizing Efficiency: Expert Operation & Maintenance Services for Process Plants

By Himanshu Sarangi on January 30, 2025

Introduction

Process plants—whether steel, cement, or power—must run continuously and efficiently to maximize productivity, safety, and profitability. Managing complex equipment, limiting downtime, and optimizing performance demands deep technical expertise and disciplined operations.

At M/s Milo Luani, we provide specialized Operation & Maintenance (O&M) services that ensure reliable plant operation, lower maintenance costs, and longer equipment life. Our teams of experienced engineers and technicians deliver hands-on support and tailored programs that keep plants safe, compliant, and performing at peak levels.

Our Comprehensive O&M Services

  1. Plant Operations Management

    We manage day-to-day plant operations, supervise production processes, and ensure strict adherence to safety and regulatory standards. Our focus is steady production performance with proactive monitoring of key process parameters.

  2. Preventive & Predictive Maintenance

    Preventive schedules and predictive diagnostics reduce unexpected failures. We use vibration analysis, thermal imaging, and real-time condition monitoring to detect early signs of wear and plan interventions before breakdowns occur.

  3. Breakdown & Emergency Repairs

    Our rapid-response teams are available 24/7 to diagnose and restore operations quickly. We prioritize root-cause analysis and durable repairs to minimize repeat outages and production loss.

  4. Equipment Overhauling & Refurbishment

    We perform comprehensive overhauls and refurbishments to renew equipment life, replace worn components, and re-certify performance to current industry standards.

  5. Energy Optimization & Process Improvement

    By analysing energy flows and process bottlenecks, we implement efficiency measures that reduce operating costs, increase throughput, and reduce waste.

  6. Spare Parts & Inventory Management

    We manage critical spares, procurement, and inventory levels—ensuring just-in-time availability to minimize downtime without inflating stock costs.

  7. Safety & Compliance Audits

    Regular safety audits, risk assessments, and targeted training programs help ensure compliance with national and international safety and environmental regulations.

Industries We Serve

Steel Plants
  • Blast furnaces & rolling mills: operation, maintenance and performance support
  • Material handling systems: conveyors, stackers, reclaimers
  • Utilities & auxiliaries: water treatment, compressed air, gas systems
Cement Plants
  • Kilns & clinker coolers: monitoring and maintenance of rotary kilns
  • Grinding & milling units: ball mills, vertical mills and crushers
  • Dust control & emission reduction: bag filters, ESPs and dedusting systems
Power Plants
  • Thermal power: boiler and turbine upkeep, ash handling, cooling systems
  • Renewables: solar and biomass plant O&M
  • Electrical systems: transformers, switchgear and control panel maintenance

Let’s Optimize Your Plant Operations

Partner with M/s Milo Luani for reliable, cost-effective O&M services that maximize uptime and efficiency. Whether you operate a steel, cement, or power plant, our teams are ready to assess your needs and deliver tailored solutions.

Contact Us